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Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 8:37 pm
by Jay
The Gretsch 6120 DSW comes with a standard brass nut. Sadly enough the nut on this guitar was 'buggered'. Some DIY selver must have a had a go at with a chainsaw or so judging by the look of the string slots. The effect was that the guitar just did not stay in tune.

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Starting with a Pack and Save bit of cow bone, properly 'defatted', I cut out a rough shape that is slightly bigger than the original brass nut.


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Second cut with the hacksaw


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Now I have a rough blank...


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Sanding it down to the right thickness so it fits 'tightly' in the existing nut space...


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Filing and sanding it into final shape. Putting a pencil marker on it which follows the curve of the fretboard. This will tell me how much I need to sand off the nut bottom to achieve the action I want.


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Cutting the string slots. I don't have a sophisticated set of Stewmac files. I use my own secret weapons :lol:


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And here a nice new bone nut with my preferred string spacing and action. No more tuning issues. Happy as Larry.


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Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 8:46 pm
by GrantB
Nice work!

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 8:50 pm
by bender
Nice!

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 8:55 pm
by JHorner
Aw man and here I was feeling proud of myself for soldering up a patch cable instead of buying one.
I use my own secret weapons
Go on, tell us.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 9:02 pm
by JHorner
jvpp wrote:And here a nice new bone nut with my preferred string spacing and action. No more tuning issues. Happy as Larry.

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Would you be happier if the strings were sitting a bit prouder instead of so deep in the slots?

When I went from playing pointy locking nut guitars to a les paul I was a bit weirded out at first that the string is just kind of resting on top of the slot, but now I can see the logic that it means there's no real opportunity for the string to bind in the slot.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 9:27 pm
by Jay
JHorner wrote:
jvpp wrote:And here a nice new bone nut with my preferred string spacing and action. No more tuning issues. Happy as Larry.

Would you be happier if the strings were sitting a bit prouder instead of so deep in the slots?

When I went from playing pointy locking nut guitars to a les paul I was a bit weirded out at first that the string is just kind of resting on top of the slot, but now I can see the logic that it means there's no real opportunity for the string to bind in the slot.
It is hard to see from that photo. I cut the slots progressively deeper for diminishing string thickness. The E is half 'in' and the e and b are the 'deepest' but still close to the top. That way they won't pop out during bends. But you observed this very well as I took a shortcut to set the nut action by deepening the slot. I still have to sand a bit of the top but haven't got to it yet.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 9:33 pm
by Bg
nice work :) stewmac sell a load of unneeded tools ;)

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 9:45 pm
by Jay
Thanks for the compliments guys.

I forgot you question mr Horner...
Postby JHorner ยป Sat Apr 09, 2016 8:55 pm
Aw man and here I was feeling proud of myself for soldering up a patch cable instead of buying one.

I use my own secret weapons
Go on, tell us.
As I said not very sophisticated, but it works really well...so start thinking about serrated knifes...

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 9:48 pm
by Bg
Somewhere I have a video of dan erlewhine with a popsicle stick and a guitar string glued to it.... Which is a great idea until you get to the unwound strings.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sat Apr 09, 2016 10:24 pm
by JHorner
The only trick i know with a popsicle stick is that if you dip it soapy water you can use it to get a perfect finish on your silicon bead. Yes it is better than using your finger.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sun Apr 10, 2016 9:02 am
by AiRdAd
Well done. The nut on one of my guitars had the strings too low in places. It could probably do with a new nut. I was planning on putting some shims underneath to make it higher. Looking at your work, I feel guilty doing that now!!!

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sun Apr 10, 2016 9:14 am
by Jay
AiRdAd wrote:Well done. The nut on one of my guitars had the strings too low in places. It could probably do with a new nut. I was planning on putting some shims underneath to make it higher. Looking at your work, I feel guilty doing that now!!!
Don't feel guilty, I do that too when I cannot be bothered to cut a whole new nut :D . Look at the fourth photo. See that thin bit of bone? I always keep those for a 'quick one'! Supergluing bone is sooo easy. I'll dig a pic up of one I recently did.

Re: Making a new nut for a Gretsch 6120DSW

Posted: Sun Apr 10, 2016 3:25 pm
by Jay
AiRdAd wrote:Well done. The nut on one of my guitars had the strings too low in places. It could probably do with a new nut. I was planning on putting some shims underneath to make it higher. Looking at your work, I feel guilty doing that now!!!
Don't feel guilty, look at that shim :oops:

Probably looks worse cause this phot is huge...

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